Cycle Count
Solutions
Cycle counting is an inventory auditing method where a subset of inventory (a specific product, location, or SKU) is counted on a recurring basis, rather than doing a full stock take at once.
It helps businesses:
Detect inventory mismatches early
Maintain real-time inventory accuracy
Avoid operational halts from full physical counts
Improve forecasting and reduce stockouts
Traditionally, cycle counting requires manual labor, is time-consuming, and prone to human error.
Our Solution
Enlightened Machines has developed an AI-powered mobile robotics system that automates cycle counts with zero human intervention and maximum efficiency.
Robots use computer vision and neural networks to recognize SKUs, barcodes, shelf labels, or QR codes — no need for manual scanning.
Works even when labels are partially damaged, tilted, or misplaced.
Our mobile robots navigate complex warehouse layouts without needing floor markers, 3D LIDAR, or beacons.
Each cycle count is instantly logged and synced with your WMS/ERP system, enabling:
Live inventory tracking
Automated stock reconciliation
Triggering of reorders or alerts
Counts can be done:
At night (unmanned)
During off-hours
On-demand based on low-stock thresholds or error signals
Robots can recognize:
Full pallets
Loose boxes
Individual items in racks or bins
Benefits at a Glance
✅ Zero manual counting errors
✅ 99.99% inventory accuracy
✅ Counts done during runtime – no downtime
✅ Works in low light, cluttered zones, or dynamic layouts
✅ Scales with SKU volume without needing additional labor