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Sorting

 Solutions

Sorting is the process of categorizing, grouping, and directing items (such as packages, cartons, or bins) based on predefined criteria like:

Destination (zone, rack, dock)
Order ID or batch number
Weight, size, fragility
Priority (e.g., express, scheduled delivery)

Sorting is essential for efficient dispatch, inventory organization, and load balancing. Manual sorting is slow, error-prone, and labor-intensive, especially during peak volumes.

Our Solution

Enlightened Machines enables hands-free, AI-driven sorting with mobile robots that can handle packages large or small, and work seamlessly with racks and conveyors — delivering highest productivity with zero manual intervention.


  • AI-Based Identification by recognizing shape, size, color, or packaging type

  • Classification by scanning barcodes, labels, or RFID

  • EnMac robots act as autonomous sorters on wheels

  • Pick up items from a central zone or conveyor drop, travel & drop off items accurately at dynamically allocated slots

  • Works in sync with:

    • Infeed conveyors to collect unsorted packages

    • Sorting racks or gravity bins to offload items

  • Handles All Package Types

    • Small parcels – using vacuum or adaptive grippers

    • Heavy cartons – with lift or sliding mechanisms

    • Mixed-size items – in a single trip, using intelligent task grouping

  • Instantly syncs with warehouse software:


Benefits


✅ Eliminates manual sorting errors

✅ Operates continuously without fatigue

✅ Adapts in real-time to new rules or rerouted orders

✅ Increases throughput during peak operations

✅ Reduces manpower and floor congestion

✅ Scales effortlessly as SKU count or order volume grows

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